Double Wall Corrugated Packaging in Somerset
Premium double wall corrugated packaging for businesses across Somerset. Full-color printing, free UK-wide delivery.
Why Choose Double Wall Corrugated
Double Wall Corrugated | Maximum Protection Packaging Board
Double wall corrugated combines two fluted layers for maximum packaging protection. Essential for UK businesses shipping heavy, fragile, or high-value products through courier and distribution networks.
Dual-Layer Construction
BC combination (6mm) and EB combination (4.5mm) options. Superior burst strength, edge crush, and impact absorption beyond single-wall capabilities.
Two Layers, Total Protection
Double wall corrugated board combines two fluted layers (typically B and C profiles) into a single board approximately 6mm thick. This dual-layer construction provides extreme impact absorption, compression resistance, and puncture protection. The go-to material for UK businesses shipping heavy, fragile, or high-value products.
Industrial Strength
Double wall handles products that would damage single-wall packaging. Heavy machinery components, multiple glass bottles, large electronics, and industrial equipment all benefit from the additional protection. Burst strength and edge crush values significantly exceed single-wall specifications.
Cost-Justified Protection
While double wall costs more per unit than single-wall, the protection it provides reduces product damage claims, returns, and replacement costs. For high-value products, the additional material cost is a fraction of potential damage expenses.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Eco-Friendly
- Yes
- Location
- Somerset
Thickness Options
Affordable sample kits available
Double Wall Corrugated is Best For
Available Box Styles
Double Wall Corrugated works great with these box styles.
Tuck End Boxes
Classic design with tuck-in closures on both ends
Magnetic Closure Boxes
Premium rigid boxes with magnetic snap closure
Sleeve Boxes
Sliding sleeve and tray packaging for a premium reveal
Pillow Boxes
Curved pillow-shaped boxes for gifts and small products
Gable Boxes
Handled gable-top boxes for food and gifts
Two-Piece Boxes
Classic lid and base box construction for premium presentation
Available Finishes
Enhance your double wall corrugated packaging with premium finishes.
Double Wall Corrugated in Somerset Areas
We deliver double wall corrugated packaging across Somerset and surrounding areas.
Other Materials in Somerset
Explore more packaging materials.
Cardboard
EcoVersatile solid paperboard for folding cartons and retail packaging
Corrugated
EcoFluted board for shipping protection and structural strength
Rigid Board
EcoThick greyboard substrate for luxury non-collapsible packaging
Kraft Paper
EcoNatural brown paper with authentic artisan character
White Cardstock
EcoBright white coated board for premium retail printing
Specialty Paper
Premium textured and decorative papers for distinctive packaging
Double Wall Corrugated FAQs
How thick is double wall corrugated?
Standard BC double wall is approximately 6mm thick. EB combination is approximately 4.5mm. Triple wall options reach 10mm+ for extreme applications.
When is double wall necessary?
When product weight exceeds 15-20kg, when products are fragile and high-value, when boxes must withstand rough courier handling, or when maximum pallet stacking height is required.
What flute combinations are available?
BC (B-flute + C-flute) is most common at 6mm. EB (E-flute + B-flute) provides a thinner double wall at 4.5mm. Custom combinations are available for specific requirements.
Can double wall be printed?
Direct printing shows significant washboarding. Litho-lamination achieves premium graphics. Many UK businesses use printed labels or branded tape on double wall boxes as a cost-effective branding solution.
Is double wall eco-friendly?
Yes, double wall corrugated is fully recyclable and typically contains high recycled content. The additional material use is offset by reduced product waste from transit damage.
Get Double Wall Corrugated Packaging in Somerset
Free quote, competitive pricing, free UK delivery.